Self-adhesive labeling machine electronic supervision code assignment solution

Changsha Dajia Packaging Equipment Co., Ltd. is a wholly-owned enterprise located in the Changsha Economic and Technological Development Zone, focusing on the development and production of automatic labeling equipment, laser marking equipment for industrial use, and supporting the combination of automatic labeling on the production line Equipment and related system integration projects, with a full range of adhesive labeling machine manufacturing experience, both produce common labeling machines, such as horizontal small round bottle labeling machine (suitable for oral liquid, ampoule, vial, etc. Round bottle labeling), vertical round bottle labeling machine (suitable for large diameter round bottle labeling such as Xilin bottles, plastic round bottles, etc., side labeling machine (suitable for flat bottles, square bottles and other single-sided and Double-sided side labeling), flat labeling machine (suitable for flat labeling of cartons / boxes, plastic bottle infusions, cards, etc.), instant printing labeling machine (suitable for electronic supervision code system, anti-counterfeiting and anti-channeling Cargo systems, logistics systems, etc. need to print different barcode information and content in real time for coding and labeling), sealing labeling machines, etc .... Many uncommon labeling machines are also produced. These labeling machines are suitable for personalized bottles and other personalization On the product Labeling, combined with marking equipment such as laser machines, coding machines, inkjet printers, TTOs, etc., can achieve various customer needs for packaging and marking.

The electronic supervision code is a system project, which contains two parts: software system and hardware system. At present, the domestic industries implementing the electronic supervision code are mainly the two major industries of food and medicine. Speaking of the electronic supervision code, we must first understand its coding method and process. Here is a brief introduction to several common ways of coding:

1. Direct printing: the printing factory directly prints the electronic supervision code (variable code printing) on ​​the packaging box or label during packaging printing;

2. Inkjet printing method: adopt high-resolution inkjet printer to print the electronic supervision code directly onto the packaging object;

3. Laser coding method: A laser machine is used to print the electronic supervision code directly on the packaging object;

4. Thermal transfer printer (TTO): TTO is used to print the electronic supervision code directly onto the flexible packaging film or label;

5. Labeling + (spray code / TTO / laser) method: A labeling machine is used to attach the label of the electronic supervision code that has been assigned a code to the packaging object.

The above several methods have their own characteristics and uses, such as: direct printing method: you need to find a printing company with variable code printing to print; inkjet printer method: the price of consumables and ink adhesion need to be understood; laser Machine coding: Factors such as packaging material and printing color will also lead to failure to meet the requirements ... Therefore, customers can consult some professional manufacturers to choose which method is most reasonable for their packaging material and packaging shape when choosing .

Through the introduction above, we understand that in this system, the labeling machine only applies the label that has been coded to the object. This is a commonly used function of the labeling machine, but the customer chooses differently as the customer needs the material of the labeling machine. Labeling machine is enough, so there is no need for a special labeling machine for electronic supervision code, commonly used flat labeling machine, side labeling machine, instant labeling machine, etc. plus coding equipment, and then add Removal device and barcode scanner device, combined with industrial computer and electronic supervision code software system, can complete an electronic supervision code system project. [next]

For the majority of customers in the pharmaceutical industry, Changsha Daga recommends that software and hardware be used separately for purchases. Since the relevant national departments only have requirements for software systems (the software of certified system integrators can be accessed), these system integrators are only engaged in software development, without the ability and experience of hardware equipment production development, and manufacturers with hardware production capabilities often They are only proficient in or specialized in certain types of equipment. Therefore, it is impossible to provide customers with the most suitable coding (hardware) solution.

The advantages of the self-adhesive labeling machine in the implementation of the coding scheme are obvious: the advantage of using the coding equipment and labeling machine is that there is no need to change the existing packaging design, and the electronic supervision code has been printed on the packaging directly. The label is sufficient, and there are no requirements on the packaging object in terms of material, color and adhesion. Dajia has established cooperative relations with major electronic supervisory code integrators to provide them with support for coding hardware. For now, this kind of cooperation is a win-win situation for Changsha Daga, integrators and customers, and there are many application cases for reference.

The implementation of the electronic supervision code is also an opportunity for manufacturers in the labeling machine industry. Changsha Dajia already has the ability to assign codes and labels. As early as 2005, it launched a print-on labeling machine. The function is to print different barcodes and other information on each blank label, and then paste it on the packaged items, and then collect the data through the barcode scanner and confirm whether it is readable and correct through the software, and the qualified product will enter the next In the process, if it fails, it will be rejected by the rejection device. And in 2008, he made an electronic supervision code system (including hardware and software parts) for Pepsi, which is also one of the typical application cases of Changsha Daga.

As a manufacturer specializing in the development of labeling technology and labeling technology industry, Dajia is one of the few domestic manufacturers that can provide a full set of electronic regulatory code assignment equipment. For many years, it has been engaged in the labeling industry and packaging industry. (Inkjet printers, bar code printers, TTO, etc.) The application of marking equipment has very rich experience, and it also manufactures itself: laser machines, labeling machines, subsequent packaging production lines and other equipment. No matter the understanding of labeling machine or coding equipment (high resolution inkjet printer, laser machine, TTO, barcode machine, etc.), we have extremely rich experience and can provide customers with a full set of coding solutions!

At present, Dajia has also established cooperative relations with a number of software vendors with system integrator status. The company can provide comprehensive electronic supervision code system engineering solutions for customers in need. Dajia's goal is to provide customers with: " The most reasonable, stable and cost-effective electronic supervision code system! "[Next]

The following is a schematic diagram of the coding process of Dajia Company for a well-known pharmaceutical company (capsule production line) in Hunan Province:

Operation process:

A. According to the output, 100 boxes / min per line, 120 boxes / carton, the output of each cartoning machine is 100 boxes / min, the box size is 86 * 145, 100 * 86 = 8.6m / min, and the laser conveyor belt speed is 17m / minute.

B. The speed of the laser conveyor belt V = 17 meters / minute, the distance between the boxes is pulled apart by the speed difference, the positioning is detected by the electric eye and the laser is bar coded, the bar code is engraved by a 30W laser machine, and the laser part is equipped with a protective cover (to prevent Cause harm to people) and smoke purification device (purify the burnt smell), because there will be dust on the surface of the barcode after the laser, which affects the data collection of the reader, so we press the motor and brush mechanism after the laser, use a brush Dust off

C. Enter the first-level code scanning, the first-level code scanner is imported red light scanning, the scanning speed can reach 1200 times / second, if there is abnormality (unreadable), the sound and light alarm, the cylinder is rejected, and the rejected part adopts the magnetic cylinder , And install a magnetic switch to control the stroke of the switch, sound and light alarm when the cylinder action is not in place, and require the operator to check the air pressure status, when the alarm continuously alarms more than 3-5 times, the whole line is shut down to check the cause and eliminate it; finally Summarize, check the weight, wrap the strips. After wrapping the strips, the labeling machine attaches the second-level code, packs and manually pastes the second-level code, scans the association, and packs it into the warehouse.

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