The Tinker Air Force Base in Oklahoma, USA is home to the Oklahoma Air Force Logistics Center (OC-ALC) and is the management and maintenance of aircraft, engines, missiles, software and avionics at the US Air Force Equipment Command (AFMC). center. Its responsibilities include the comprehensive management of the development, maintenance and repair of aircraft and technology from various US military fleets, as well as various components, development of combat flight procedures, test equipment and industrial automation software. Simply put, any military aircraft or something related to military aircraft, OC-ALC has a responsibility to ensure that it continues to fly or continue to function.
To improve and modernize its ability to maintain aircraft, the US Air Force and OC-ALC are now developing a strategic plan that will incorporate 3D printing technology into every aspect of their current airpower maintenance mission. OC-ALC expects 3D printing technology to play an important role in its ever-changing workflow, including additive manufacturing of aircraft engine components and 3D printing of modern electronic components designed by the 76th Software Maintenance Group. The new program is part of the US Air Force's "Complex of the Future" strategic forecast, which includes several goals and is intended to fully integrate additive manufacturing technology over the next few decades.
"We realize that additive manufacturing technology is already a mature technology and is being used by all walks of life. We need to build this capability as a logistics base. This is a step-by-step technology that will It really changes in some aspects of our logistics maintenance. It gives us a lot of speed and flexibility, but we have to learn how to manage and use it,†said Dr. Kristian Olivero. He is the top scientist in this complex and the technical director of OC-ALC.
In fact, OC-ALC's plan is only one of a number of similar plans being developed in several US Air Force logistics complexes. Other complexes include Robins Air Force Base in Georgia and Hill Air Force Base in Utah. Each base will develop a program for the complex that incorporates 3D printing technology into its aircraft maintenance and development capabilities. According to Olivero, the inclusion of additive manufacturing capabilities will have a significant impact on logistics operations, greatly increasing their ability to adapt to new technologies while still maintaining the capabilities of their existing fleet.
B-52H stratosphere fortress
Currently, traditionally manufactured parts and components are purchased first, shipped to the base, stored in a large inventory center, and then taken along. Today, Olivero believes that many of these components can be printed in 3D only when needed, which reduces costs, reduces the space occupied by component storage, and relies on inventory components. In addition, some old aircraft like the B-52 have not been produced for decades, but the strategic role of this aircraft is still indispensable, in order to maintain its maintenance capabilities, technicians can pass such as 3D laser mapping The technology reverse engineeres certain components, even improves the aging components and prints them in 3D within the unit, rather than asking an outside company to make them.
“The speed and flexibility of its response will greatly improve our industrial base, where we are repairing older aircraft. With additive manufacturing technology, some parts can be printed in just a few hours. Come out, you can even make five or six iterations in a few days," Olivero explained. "Even if your parts are finally machined, you can print them five times in plastic to make sure they have the right geometry, Proper tolerances, the right interface, and then the last machining."
It is understood that most of the strategic plan is ready to be completed in the next few months. This wide-ranging program is also expected to address issues such as how to improve engineers' 3D printing education and how to store and manage millions of digital 3D models that are expected to be created.
(Editor)
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